Interview with Jeff Sasaki – CEO of Element Case

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Today at Test Freaks, we were given the opportunity to sit down and talk with Jeff Sasaki, CEO of Element Case.  Element Case is a maker of elite iPhone cases that are different from any case out on the market.  If you have not had a chance to check out their site, I strongly suggest you take a gander at the iPhone cases they have to offer.

They also have a limited Valentine’s case!

In a sea of silicon and plastic iPhone cases, Element Case creates uniquely styled iPhone cases.  Besides looking different than most cases, each Element Case is also customizable; so each individual case can have a personality suited for the owner.  If you want a laser etched sports logo, no problem – or how about a custom color matching you car? Element Case will be able to produce it for you!

Although their cases are more expensive than standard mass-production models, you get what you pay for in quality and craftsmanship.  The Element Case can be described as a boutique iPhone case maker similar to how Alienware and Voodoo were for the PC markets.



With out further delay, here is my chat with Jeff.

   1. Hi Jeff, thanks for taking some time to talk to us at Test Freaks.  Can you give us a little history about yourself and Element Case?

(Jeff Sasaki)-Well, I’m an Industrial Design consultant.  For the last ten years I have been designing protective gear for the action sports industry. I mostly design motorcycle and bike protective gear like helmets, boots, gloves, and stuff like that.

When the iPhone first came out, the economic climate was changing and my design work slowed way down. I was trying to figure out what else I wanted to do without having to go back to work at a regular design job.

I always knew that someday I would quit designing for other companies and market my own products. One day I was tinkering with a case design to protect my new iPhone from my dog, mountain biking, motorcycle crashes and what not, because I destroyed so many phones in the past. It all came together in a weird way, where I had this cool case design, and my work had dried up so I had a lot of time to work on it.

After a meeting with my patent attorney, Element Case was born.

   2. When did the company get started?

(Jeff Sasaki)-Officially the company was started in 2007.  I went through most of 2008 with the design and development, testing and eventual redesign when the iPhone 3G came out.  In the fall of 08, the product was ready; I had production parts, graphics and a partially working website.  I didn’t know about things like “search engine optimization.” I quickly learned that without it no one would find my small internet company. I spent the next few months frantically trying to get people to notice me.

After a few more costly mistakes, I began to understand how rare it was for somebody to start a company like this from the ground up.  I realized that most companies hit the ground running.  Some were already making accessories for related products, or they had money, resources, connections and experience.  If I knew then what I know now, I never would have attempted it.  So I guess I’m thankful for being naive.

   3. Would you consider yourself a tech guy?

(Jeff Sasaki)-No, I’m not a tech guy.  I’m more of a gear head, into cars, bikes and motorcycles.

I wouldn’t have even bought an iPhone except for the 1st time I used it, I loved the interface –  it’s high tech in a simple way.

My design approach for the Element Case came more from an action sports and design lifestyle, not from the high tech industry. What came out of that just happened to be something unique.

   4. Why did you choose to make iPhone cases?

(Jeff Sasaki)-Well, I never wanted to make just an iPhone case. I wanted to make the “Hot Rod” of iPhone cases.

I saw huge market growth in iPhone accessories, and a niche market opportunity where there would be little competition.

It also seemed to be a good product for a start up. It was small enough to keep shipping, inventory, manufacturing, and tooling cost to a minimum.


   5. Describe the target consumer for the Element Case?

(Jeff Sasaki)-Our customers are part of a niche market.  They want a cool, custom product that is not just unique but also allows for full expression of an individual’s personality and attitude.  Our customers seem to be keyed into the personally connective aspect of the Element Case. They value products such as ours because it reflects their lifestyle and personal interests, whether it’s their car, tattoo, favorite sports team etc.


   6. How has the product line been received to this point?

(Jeff Sasaki)-I am really surprise at how well people have accepted it; I didn’t try to design the case for everyone.  And I was prepared for criticism from that large group outside my niche market.  But that hasn’t been the case. It seems everyone finds something about the case that they like. Some people are attracted to the graphics and some are more attracted the form.  Still for others, they just like how it provides full protection from impact. Everybody’s different. 


   7. Can you go into the creation process of the case?

(Jeff Sasaki)-Our injection molded parts as well as our CNC aluminum parts are all made in the US.
The bases come molded in clear and then we back-paint them from inside. There is a lot of prep work before we paint the bottom case as well as second operations to drill and tap the screw holes.  After painting ,we buff and polish the parts.

The colored flip lids are made in our shop starting with cast acrylic sheet. The acrylic is made in the US to our color specification. The acrylic is laser cut, machined, and polished. Its very time consuming, and thus expensive to produce, but we can’t get the same high quality look with injection molded parts. 

We laser etch our graphics onto the Flip lids and anodized aluminum base plates.
Laser etching is a slow process but it’s versatile and provides a much nicer finish than decals or printing.


   8. How long does each individual case take to make?

(Jeff Sasaki)-Well, with all the fabrication work, painting, and graphics, one custom case would take me a whole day.  I knew I wouldn’t be profitable with that business model, but I didn’t have the money to expand. When orders increased I improved the process a bit.

Now I have shop assistants and graphics specialists that have really sped up the production process. When we assemble a custom order, the parts are made and graphics are ready to laser engrave.


   9. What accessories can we look forward to in the future?

(Jeff Sasaki)-The patented, magnetic click system that we use on the flip lid was originally designed around the ability to add more accessories (battery pack, belt clips, etc) to the original Alloy case for the first gen iPhone. But with the announcement of the new 3G iPhone last year we had to focus our efforts on the Liquid 3G case. Now we’re working on accessories again.

We’ll be announcing some exciting car accessories to work with our Liquid case.
With all the new automotive apps, along with navigation, music and video, the iPhone will fast become an integral part of the car. I’d like Element Case to be on the forefront of this integration in other ways than just matching paint color and graphics.


  10. Do you plan on expanding from just iPhone cases, maybe making cases for other Apple products such as iPods or other brands of phones?

(Jeff Sasaki)-We get daily emails and requests for cases for the iPod Touch and the Blackberry’s. As the company grows, we will look into expanding the line for other devices.  Right now we’re just too busy developing for the iPhone, and the market hasn’t slowed down one bit.


Well, that wraps up our conversation with Jeff Sasaki of Element Case.  I would like to thank Jeff and all the folks at Element Case for their time.

Finally, Jeff was kind enough to offer one of our lucky Test Freaks readers a chance to win a custom designed Element Case especially created for Test Freaks.  I will be reviewing the Element Case Liquid case in the near future and will post contest details at the time.  Keep checking Test Freaks daily for more information.

  22 comments for “Interview with Jeff Sasaki – CEO of Element Case

  1. Tom
    January 30, 2009 at 8:54 pm

  2. Tom
    January 31, 2009 at 3:02 am

  3. Tom
    January 31, 2009 at 4:30 pm

  4. Tom
    January 31, 2009 at 4:31 pm

  5. Tom
    February 1, 2009 at 4:48 am

  6. Tom
    February 2, 2009 at 6:42 pm

  7. Tom
    February 2, 2009 at 6:43 pm

  8. Tom
    February 3, 2009 at 2:23 am

  9. Tom
    February 3, 2009 at 2:23 am

  10. Chris
    March 12, 2009 at 9:45 am

    So… follow up review? Is the case worth it? Do heart balloons float away from it as you walk by?

  11. Eric Reichert
    November 28, 2009 at 11:45 pm

    The cases are way too expensive personally.

  12. Justin Faircloth
    September 9, 2010 at 11:46 pm

    I really hope they do begin to make cases for other brands of phones (preferably LG). I bought a personalized cell phone “case” with my name on it and a personalized graphic for seven dollars, which was a great price. However, when I received my product in the mail, it was just a sticker. Maybe I can expect some better quality from these guys. 🙂

  13. September 25, 2010 at 6:46 am

    Only for i Phone.. 🙁
    I also hope they do begin to make cases for other brands of phones!

  14. November 3, 2010 at 8:00 am

    it’s a great looking iphone .

  15. November 22, 2010 at 11:40 am

    The cases are way too expensive personally.

  16. December 30, 2010 at 5:51 am


  17. March 16, 2011 at 8:11 pm

    Those accesories are just to much in my opinion. I mean come on people, we can settle with less, we don’t have to always get more and more wicked stuff, we should just settle with what we got 😀

  18. September 15, 2011 at 10:27 am

    Great job here. I really enjoyed that which you had to say. Keep going since you definitely bring a brand new voice to this subject.

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